Materials Removal Processes
Mechanical Engineering
Faculty of Engineering
First Cycle (Bachelor's Degree)
| Course Unit Title | Course Unit Code | Type of Course Unit | Level of Course Unit | Year of Study | Semester | ECTS Credits |
|---|---|---|---|---|---|---|
| Materials Removal Processes | MMK312 | Compulsory | Bachelor's degree | 3 | Spring | 2 |
Name of Lecturer(s)
Prof. Dr. Erdinç KALUÇ
Prof. Dr. Emel TABAN
Learning Outcomes of the Course Unit
1) Have and use theoretical knowledge of material removal processes
2) Be acquainted with cutting tools materials and cutting tools geometry principles
3) Be acquainted with various tools and their features as function, structure, cutting
ability, tool life etc.
4) Selecting, planning and set out of machining operations, machine tools,
machining parameters for machining a part,
Program Competencies-Learning Outcomes Relation
| Program Competencies | ||||||||||||||||||||
| 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 | 16 | 17 | 18 | 19 | ||
| Learning Outcomes | ||||||||||||||||||||
| 1 | No relation | Low | Low | Middle | Low | Low | No relation | High | Low | No relation | High | Low | Low | Middle | Middle | Middle | Middle | Low | Low | |
| 2 | No relation | Low | Low | No relation | No relation | Low | No relation | High | Low | No relation | High | Low | Low | Middle | Middle | Middle | Middle | Low | Low | |
| 3 | No relation | Low | Low | Middle | Low | Low | No relation | High | Low | No relation | High | Low | Low | Middle | No relation | Middle | Middle | Low | Low | |
| 4 | No relation | Low | Low | Middle | No relation | Low | No relation | High | Low | No relation | High | Low | Low | Middle | Middle | Middle | Middle | No relation | Low | |
Mode of Delivery
Face to Face
Prerequisites and Co-Requisites
None
Recommended Optional Programme Components
Machine Tools
Course Contents
Introduction to chip-type machining processes, cutting tools for machining, cutting tool materials, geometry of cutting tools, tool failure and tool life, fundamental structure of chip formation, mechanics of machining, economics of machining, machinability, cutting fluids, basic calculations for machining times at material removal processes.
Weekly Schedule
1) Historical background and introduction of materials removel processes2) Introduction to materials cutting tools
3) Description of carbon and low alloyed steel tools
4) Description of alloyed tool steels, knowlodge of high speed tool steels
5) Stellite type cutting tools, description of sintered metal carbide tools and their production methods
6) Properties of sintered metal carbide cutting tools, types of carbide tools, surface coating methods (such as PVD and CVD processes) of tools and their application areas
7) EVALUATIN OF COURSE AND TERM EXAM
8) Grinding tools, manufacturing, properties, selection criters, precautions during to using with machines tools
9) Cutting tools geometry, types of cutting tools according to cutting edges
10) Effects of cutting forces on tool geometry, wear phonema of cutting tools, tool life
11) Description of chip formation
12) Economical evaluation to materials removal processes
13) Cutting ability of materials
14) Cutting fluids which are used at metal cutting and selection criterias
15) Calculation methods of machine cutting times on several metal cutting processes
16) General evaluation of course and quiz
Recommended or Required Reading
Planned Learning Activities and Teaching Methods
1) Lecture
2) Question-Answer
3) Case Study
4) Problem Solving
5) Project Based Learning
Assessment Methods and Criteria
Contribution of Midterm Examination to Course Grade |
30% |
|---|---|
Contribution of Final Examination to Course Grade |
70% |
Total |
100% |
Language of Instruction
Turkish
Work Placement(s)
Not Required