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Course Unit Title Course Unit Code Type of Course Unit Level of Course Unit Year of Study Semester ECTS Credits
Welding Metallurgy MMK435 Elective Bachelor's degree 4 Fall 3

Name of Lecturer(s)

Prof. Dr. Emel TABAN
Prof. Dr. Muharrem YILMAZ

Learning Outcomes of the Course Unit

1) Weld thermal cycle, solidification characteristics of weld, phase transformation, heat affected zone and weldability, weld cracking mechanisms would be learned
2) Welding metallurgy and weldability of low alloy and C-Mn steels would be revealed
3) Welding metallurgy and weldability of HSLA steels would be revealed
4) Welding metallurgy and weldability of 9Cr creep steels would be understood
5) Welding metallurgy and weldability of cryogenic steels would be understood
6) Welding metallurgy and weldability of stainless steels would be understood
7) Welding metallurgy and weldability of non-ferrous alloys would be understood

Program Competencies-Learning Outcomes Relation

  Program Competencies
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Learning Outcomes
1 High Low No relation High No relation No relation No relation Low No relation No relation Middle Low No relation No relation No relation No relation High No relation No relation
2 No relation Low No relation High No relation No relation No relation Low No relation No relation Middle Low No relation No relation No relation No relation High No relation No relation
3 No relation No relation No relation High No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation High No relation No relation
4 No relation Middle No relation No relation No relation No relation No relation No relation No relation No relation Middle No relation No relation No relation No relation No relation No relation No relation No relation
5 No relation No relation No relation Middle No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation High No relation No relation
6 No relation Middle No relation Middle No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation High No relation No relation
7 No relation Middle No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation High No relation No relation

Mode of Delivery

Face to Face

Prerequisites and Co-Requisites

None

Recommended Optional Programme Components

Welding Technology, Advanced Welding Technologies, Engineering Materials

Course Contents

Weld thermal cycle, solidification characteristics of weld, phase transformation, heat affected zone and weldability, weld cracking, welding metallurgy and weldability of low alloy and C-Mn steels, welding metallurgy and weldability of of HSLA steels, welding metallurgy and weldability of of 9Cr creep steels, welding metallurgy and weldability of of cryogenic steels, welding metallurgy and weldability of stainless steels, welding metallurgy and weldability of Ni base materials, welding metallurgy and weldability of non-ferrous alloys

Weekly Schedule

1) Fusion welding, process variables
2) Effect of consumable developmen on welding area
3) Absorption of gases in the weld metal
4) The weld thermal cycle - Heat flow equations,
5) Weld thermal cycle - thermal cycle of the base metal
6) The weld thermal cycle - weld simulation
7) Residual stresses in weds
8) Examination
9) Weld metal - kaynakta katılaşmanın karakteristikleri
10) weld metal - geometry of the weld metal, epitaxial solidification
11) Weld metal - crystal growth and segregation, Celluler and dendritic solidification in welds
12) weld metal - predicting the microstructure and properties of weld metal
13) Heat affected zone - Heating cycle, grain growth, transformations during cooling
14) Heat affected zone - predicting the microstructure and properties of the HAZ
15) Solidification cracking, liquation cracking
16) Cold cracking, reheat cracking

Recommended or Required Reading

1- John C. Lippold, Welding Metallurgy and Weldability, rint ISBN:9781118230701 |Online ISBN:9781118960332 |DOI:10.1002/9781118960332, 2015 John Wiley & Sons, Inc.
2- Erdinç Kaluç, Metallerin Kaynak Kabiliyeti Ders Notları, 2002 Kocaeli
3- Emel Taban, Kaynak Metalurjisi ve Kaynak Kabiliyeti Ders Notları, 2023 Kocaeli

Planned Learning Activities and Teaching Methods

1) Lecture
2) Question-Answer
3) Discussion
4) Brain Storming
5) Case Study


Assessment Methods and Criteria

Contribution of Midterm Examination to Course Grade

40%

Contribution of Final Examination to Course Grade

60%

Total

100%

Language of Instruction

Turkish

Work Placement(s)

Not Required