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Course Unit Title Course Unit Code Type of Course Unit Level of Course Unit Year of Study Semester ECTS Credits
Lean Production and Efficiency Methods MTH401 Elective Bachelor's degree 4 Fall 3

Name of Lecturer(s)

Assistant Prof. Dr. Okan GÜL
Assistant Prof. Dr. Alp Eren ŞAHİN
Assistant Prof. Dr. Yasemin YILDIRAN AVCU

Learning Outcomes of the Course Unit

1) Instilling lean philosophy in employees/students/managers by making use of lean production practices in theoretical and practical aspects, and ensuring that lean transformation spreads to every field by leading the way in providing efficiency with lean management in the businesses they work in.
2) Becomes aware of the importance of standardization.
3) She/he masters the philosophy of continuous improvement and understands that it can be adapted to all areas of life
4) Have knowledge about time study and application methods.
5) Learn why and how value stream mapping is done.
6) Have knowledge about 5S. It recognizes the importance of Sorting, Order, Cleanliness, Standardization and Discipline.
7) Cases experienced in the sector are examined and their effects are learned.
8) Learns problem solving techniques and learns about the GEMBA walk.
9) Learn OEE measurement.
10) Gains information about SMED.
11) Have knowledge about error prevention methods and applications.
12) Learns the types of care. Knows the difference between autonomous maintenance and total productive maintenance and their contributions.
13) Line balancing learns and reinforces with examples from the real sector.
14) Examines cases from the industry and has the ability to comment.
15) Ensures the sustainability of the training received throughout the course.

Program Competencies-Learning Outcomes Relation

  Program Competencies
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Learning Outcomes
1 Middle No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation
2 Middle High No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation
3 No relation Middle No relation High Middle No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation
4 No relation No relation No relation No relation No relation Middle Middle Middle No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation
5 No relation No relation No relation No relation No relation Middle Middle Middle No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation
6 No relation No relation No relation No relation No relation No relation No relation Middle Middle Middle No relation No relation No relation No relation No relation No relation No relation No relation No relation
7 No relation No relation No relation No relation No relation No relation No relation No relation Middle Middle Middle No relation No relation No relation No relation No relation No relation No relation No relation
8 No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation Middle Middle Middle No relation No relation No relation No relation No relation
9 No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation Middle Middle Middle No relation No relation No relation No relation
10 No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation Middle Middle Middle No relation No relation
11 No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation
12 No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation Middle Middle Middle
13 No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation
14 No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation Middle Middle Middle No relation No relation No relation No relation No relation
15 No relation No relation No relation No relation Middle Middle Middle No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation

Mode of Delivery

Face to Face

Prerequisites and Co-Requisites

None

Recommended Optional Programme Components

Total quality Management

Course Contents

Lean manufacturing techniques and continuous improvement philosophy.

Weekly Schedule

1) Lean Production and Types of Waste
2) Process, Standardization
3) KAIZEN
4) Work Measurement (Time Study - TAKT analysis)
5) Value Stream Mapping
6) 5S
7) Case study: Industry examples I
8) Gemba Problem Solving
9) Total Equipment Effectiveness (OEE)
10) Single Die Change in Minutes (SMED)
11) Error Prevention (Poka Yoke)
12) Maintenance Strategy and Total Productive Maintenance (TPM)
13) Line Balancing (Yamazumi)
14) Case study: Sectoral examples II

Recommended or Required Reading

1- Yalın Dönüşüm Verimliliğin Şifresi, Doç.Dr. Lütfi Apilioğulları

Planned Learning Activities and Teaching Methods

1) Lecture
2) Question-Answer
3) Group Study
4) Case Study
5) Self Study


Assessment Methods and Criteria

Contribution of Quiz to Course Grade

40%

Contribution of Final Examination to Course Grade

60%

Total

100%

Language of Instruction

Turkish

Work Placement(s)

Not Required