Manufacturing Processes - III

Mode of Delivery

Face to Face

Prerequisites and Co-Requisites

None

Recommended Optional Programme Components

Not

Course Contents

Definition and properties of the screw. Connecting cutting tool to the lathe, issues to be taken in to consideration in attracting points. The definition and area of use of gear wheels, wheel cutter knife calculations and to selecting the module milling cutter. Spur wheel manufacturing techniques, the module's control.The definition and use of helical gears, the helical gear wheel manufacturing techniques, calculations of helical gears,selecting module cutter knives. Controlling the gear. Plane and cylindrical grinding. Choosig the appropriate grinding stone and positioning thw workpiece by grinding stone.

Weekly Schedule

1) Manual Metal Arc Welding; the electric arc, electrode classification, welders accessories, the practice of manual metal arc welding, welding pipelines, welding of carbon and carbon-manganese and low alloy steels, low alloy steel classification
2) Manual Metal Arc Welding; the electric arc, electrode classification, welders accessories, the practice of manual metal arc welding, welding pipelines, welding of carbon and carbon-manganese and low alloy steels, low alloy steel classification
3) Gas Shield Metal Arc Welding; metal inert gas (MIG), metal active gas (MAG) "including CO2 and mixed gas processes", techniques, CO2 welding of mild steel, automatic welding, MIG pulsed arc welding, synergic pulse MIG welding.
4) Gas Shield Metal Arc Welding; metal inert gas (MIG), metal active gas (MAG) "including CO2 and mixed gas processes", techniques, CO2 welding of mild steel, automatic welding, MIG pulsed arc welding, synergic pulse MIG welding.
5) Tungsten electrode, inert gas shielded welding processes (TIG) and the plasma arc process; technology and equipment, welding technique, automatic welding and plasma-arc welding.
6) Tungsten electrode, inert gas shielded welding processes (TIG) and the plasma arc process; technology and equipment, welding technique, automatic welding and plasma-arc welding.
7) Resistance welding and flash butt welding; spot welding, electrodes, seam welding, projection welding, resistance butt welding and flash butt welding.
8) Midterm examination/Assessment
9) Resistance welding and flash butt welding; spot welding, electrodes, seam welding, projection welding, resistance butt welding and flash butt welding.
10) Additional Welding Processes; submerged arc welding, electroslag welding, pressure welding, friction welding, electron beam welding, laser beam welding
11) Additional processes of welding; stud welding, capacitor discharge stud welding, explosive welding, thermit welding, underwater welding
12) Oxy-acetylene welding; principles and equipment, methods of welding, cast iron welding, braze welding and bronze welding, copper welding, aluminum welding, welding of nickel and nickel alloys, hard surfacing and stelliting and brazing.
13) Cutting Processes; gas cutting of iron and steel, oxygen or thermic lance, flame gouging by the oxy-acetylene process, arc-air cutting and gouging process, plasma cutting, powder injection cutting, underwater cutting.
14) The welding of plastics; plastics, machine (tractor) welding, high frequency spark testing, hot plate (or hot iron) welding, hot plate welding by machine, electric fusion welding, ultrasonic welding, vibration welding, joining plastcis and rubber by means of adhesives.
15) The subjects about the whole semester will be summarized.
16) Final examination

Recommended or Required Reading

1- İmal usulleri, Prof. Selahaddin ANIK, Prof.Dr. Adnan Dikicioğlu, Doç.Dr. Murat Vural, Birsen Yayınevi, İstanbul 2006
1- İmal usulleri, Prof. Selahaddin ANIK, Prof.Dr. Adnan Dikicioğlu, Doç.Dr. Murat Vural, Birsen Yayınevi, İstanbul 2006
2- Üretim Yöntemleri ve İmalat Teknolojileri , Muammer Gavas, Mustafa Aydın, Mustafa Yaşar, Yahya Altunpak, Seçkin Yayıncılık, Ankara. 2006
2- Üretim Yöntemleri ve İmalat Teknolojileri , Muammer Gavas, Mustafa Aydın, Mustafa Yaşar, Yahya Altunpak, Seçkin Yayıncılık, Ankara. 2006
3- İmalat Yöntemleri, Prof. Dr. Mehmet Baki KARAMIŞ, Erciyes Ün. Mak. Müh. Böl. Kayseri, 2005
3- İmalat Yöntemleri, Prof. Dr. Mehmet Baki KARAMIŞ, Erciyes Ün. Mak. Müh. Böl. Kayseri, 2005
4- Modern Welding, Andrew D. Althouse, Carl H. Turnquist, William A. Bowditch , Kevin E. Bowditch, Mark A. Bowditch, Goodheart-Willcox Co; 10th edition (January 1, 2004)
4- Modern Welding, Andrew D. Althouse, Carl H. Turnquist, William A. Bowditch , Kevin E. Bowditch, Mark A. Bowditch, Goodheart-Willcox Co; 10th edition (January 1, 2004)
5- The science and practice of welding volume 2; The practice of welding, A. C. Davies, 10th edition, Cambridge University Press, London, 2002
5- The science and practice of welding volume 2; The practice of welding, A. C. Davies, 10th edition, Cambridge University Press, London, 2002
6- Öğretim elemanının ders notları
6- Öğretim elemanının ders notları
7- Lecturer's lecture notes
7- Lecturer's lecture notes
8- Web siteleri
8- Web siteleri
9- Web sites
9- Web sites
10- kütüphane ve internet araştırması
10- kütüphane ve internet araştırması
11- library and internet research
11- library and internet research

Planned Learning Activities and Teaching Methods

1) Lecture
2) Lecture
3) Question-Answer
4) Question-Answer
5) Discussion
6) Discussion
7) Drill and Practice
8) Drill and Practice
9) Demonstration
10) Demonstration

Assessment Methods and Criteria

Contribution of Semester Studies to Course Grade	50%
Number Percentage Semester Studies Midterm Examination 1 50% Quiz 1 20% Workshop 1 30%
Contribution of Final Examination to Course Grade	50%
Total	100%

Language of Instruction

Turkish

Work Placement(s)

Not Required