>
Course Unit Title Course Unit Code Type of Course Unit Level of Course Unit Year of Study Semester ECTS Credits
Chipless Forming MKP228 Elective Associate degree 2 Spring 4

Name of Lecturer(s)

Associate Prof. Dr. Hasan KAYA
Associate Prof. Dr. Mustafa TÜMER
Assistant Prof. Dr. Sinan YILMAZ
Lecturer Pınar ADALI
Lecturer Ekrem ALTUNCU
Lecturer Ahmet Sefa ATALAY
Lecturer Ahmet ÇALIŞKAN
Lecturer İsmail Kalkan
Lecturer Durmuş KIR
Lecturer Erdem YEĞİN

Learning Outcomes of the Course Unit

1) Explaining the hardness, tensile, compression, makes the definition, such as the ability to change shape of materials andclassify to the operation for making the mechanical tests
1) Explaining the hardness, tensile, compression, makes the definition, such as the ability to change shape of materials andclassify to the operation for making the mechanical tests
2) Defining the metallurgical microstructure in the deformation ability of crystal types and crystal defects in metallurgical microstructure
2) Defining the metallurgical microstructure in the deformation ability of crystal types and crystal defects in metallurgical microstructure
3) Defining the stresses at interface of materials with mold, plastic forming processes and the characteristics of metal flow
3) Defining the stresses at interface of materials with mold, plastic forming processes and the characteristics of metal flow
4) Defining the forging, rolling and extrusion machines, techniques
4) Defining the forging, rolling and extrusion machines, techniques
5) Defining the wire drawing process
5) Defining the wire drawing process
6) Explaining the pressing of flat products, cutting, bending and the behavior of formability
6) Explaining the pressing of flat products, cutting, bending and the behavior of formability
7) Defining the plastic forming process errors, performs to the appropriate preventive actions
7) Defining the plastic forming process errors, performs to the appropriate preventive actions
8) Defining the chipless forming methods
8) Defining the chipless forming methods

Program Competencies-Learning Outcomes Relation

  Program Competencies
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Learning Outcomes
1 Middle Middle Middle Middle Middle Low Low Low Low Low High High High High High Middle Middle Middle Middle Middle
1 Middle Middle Middle Middle Middle Low Low Low Low Low High High High High High Middle Middle Middle Middle Middle
2 No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation
2 No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation
3 No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation
3 No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation
4 No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation
4 No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation
5 No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation
5 No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation
6 No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation
6 No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation
7 No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation
7 No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation
8 Middle Middle Middle Middle Middle Low Low Low Low Low High High High High High Middle Middle Middle Middle Middle
8 Middle Middle Middle Middle Middle Low Low Low Low Low High High High High High Middle Middle Middle Middle Middle

Mode of Delivery

Face to Face

Prerequisites and Co-Requisites

None

Recommended Optional Programme Components

Casting Technology Advanced Manufacturing Methods

Course Contents

Determination of the shape-making capabilities of the materials, methods of making plastic shape. Types of stress, one, two and three-axis tensile stress-strain relations cases. Basic principles of plastic deformation. Strength building operations. Deformation mechanisms, factors affecting the plastic deformation. Furnaces used in the making, plastic shapes. Forging, rolling, extrusion, wire drawing. Pipe production; stitch and seamless pipe production methods. Metallic plates forming methods, cutting, bending, spinning, stretching forming and deep drawing.

Weekly Schedule

1) Principles of plastic forming
2) Stress and strain in metallic materials
3) Elastic and plastic deformation
4) Hot and cold deformation
5) Plastic deformation mechanisms
6) Factors affecting the plastic deformation
7) Plastic forming methods and forging equipment
8) Midterm examination/Assessment
9) Rolling, rolling products
10) Extrusion, extrusion types, extrusion of metal flow
11) Rod and wire drawing operations
12) Production of pipes, welded, seamless pipe and tube drawing
13) Sheet metal processing methods
14) Cutting, bending and breaking
15) Plaster, shaping, stretching, deep drawing
16) Final examination

Recommended or Required Reading

Planned Learning Activities and Teaching Methods

1) Lecture
2) Question-Answer
3) Discussion
4) Drill and Practice
5) Demonstration


Assessment Methods and Criteria

Contribution of Midterm Examination to Course Grade

30%

Contribution of Final Examination to Course Grade

70%

Total

100%

Language of Instruction

Turkish

Work Placement(s)

Not Required