| Course Unit Title | Course Unit Code | Type of Course Unit | Level of Course Unit | Year of Study | Semester | ECTS Credits |
|---|---|---|---|---|---|---|
| Welding Testing and Control | OBP214 | Compulsory | Associate degree | 2 | Spring | 3 |
Name of Lecturer(s)
Lecturer Kamil KARABAŞ
Lecturer İSMAIL KALKAN
Learning Outcomes of the Course Unit
1) Knows the inspection methods used in welding operations.
2) Knows destructive and non-destructive welding inspection methods
3) Knows how to perform weld inspection control with penetrating liquid and examines the results.
4) Knows and applies what to pay attention to in visual weld control. Knows how to use various weld control measuring instruments.
5) Knows how to perform weld inspection with the radiographic method, and knows what kind of defects can be seen in welded materials with this method.
6) Knows ultrasonic weld inspection and what results this method produces. With this method, he knows what errors he can spot.
7) Knows how to perform pressure testing, one of the welding inspection methods performed on high-pressure vessels.
8) Knows destructive testing methods
9) Knows magnetic particle and Eddy current method
10) Knows set measurement methods
11) Knows quality assurance processes in PQR & WPS preparation and welded manufacturing
Program Competencies-Learning Outcomes Relation
| Program Competencies | ||||||
| 1 | 2 | 3 | 4 | 5 | ||
| Learning Outcomes | ||||||
| 1 | Middle | Middle | Middle | Middle | Middle | |
| 2 | Middle | Middle | Middle | Middle | Middle | |
| 3 | High | High | High | High | High | |
| 4 | High | High | High | High | High | |
| 5 | Middle | Middle | Middle | Middle | Middle | |
| 6 | Middle | High | High | Low | Middle | |
| 7 | Middle | Middle | Middle | Middle | Middle | |
| 8 | Middle | Middle | Middle | Middle | Middle | |
| 9 | High | High | High | High | High | |
| 10 | Middle | Middle | Middle | Middle | Middle | |
| 11 | Low | Low | Low | Low | Low | |
Mode of Delivery
Face to Face
Prerequisites and Co-Requisites
None
Recommended Optional Programme Components
Electric arc Welding
Course Contents
Welded construction systems, Design in welded construction systems, Destructive testing methods applied in welded construction systems, Non-destructive testing methods applied in welded construction systems. Errors in welding methods in vehicle body production and methods to eliminate errors
Weekly Schedule
1) General introduction to material inspection methods2) General material information; general destructive and non-destructive testing methods
3) Visual inspection method. VT's application areas, limitations and application technique, standards used, preparation of the examination form and filling out the examination form according to the examination result.
4) Inspection method with penetrant liquid. PT's application areas, limitations and application technique, standards used, preparation of the examination form and filling out the examination form according to the examination result.
5) Magnetic testing and eddy current inspection method. MT's application areas, limitations and application technique, standards used, preparation of the examination form and filling out the examination form according to the examination result.
6) Ultrasonic inspection method. UT's application areas, limitations and application technique, standards used, preparation of the examination form and filling out the examination form according to the examination result.
7) Radiographic examination method. RT's application areas, limitations and application technique, standards used, preparation of the examination form and filling out the examination form according to the examination result.
8) Midterm
9) Hardness measurement methods. Brinell, Rockwell, Vickers, Shore hardness measurement methods
10) General introduction to destructive testing methods. Abrasive cutting, surface preparation, micro and macro test methods
11) Tensile, compression, bending, breaking, fatigue etc. destructive testing methods
12) Welding inspection methods and pneumatic or hydrostatic pressure testing applied to high pressure vessels
13) PQR and WPS preparation. Quality assurance processes in welded manufacturing
14) Welder qualifications according to TS EN ISO 9606-1 and TS EN ISO 9606-2 standards
15) Review of relevant Standards
16) Final Exam
Recommended or Required Reading
1- Prof. Dr. Akgün ALSARAN, Tahribatlı ve tahribatsız muayene Malzeme Muayenesi
2- SAVAŞKAN Temel, Malzeme Bilgisi ve Muayenesi, Trabzon, 2004
3- İlgili ulusal ve uluslararası standartlar (TS EN ISO 5817, 9606, 9017, 9712 vb...)
Planned Learning Activities and Teaching Methods
1) Lecture
2) Question-Answer
3) Discussion
4) Drill and Practice
5) Demonstration
6) Modelling
7) Role Playing
8) Group Study
9) Simulation
10) Brain Storming
11) Case Study
12) Lab / Workshop
13) Self Study
14) Problem Solving
15) Project Based Learning
Assessment Methods and Criteria
Contribution of Midterm Examination to Course Grade |
40% |
|---|---|
Contribution of Final Examination to Course Grade |
60% |
Total |
100% |
Language of Instruction
Turkish
Work Placement(s)
Not Required