Manufacturing Techniques
Mechatronics Engineering
Faculty of Engineering
First Cycle (Bachelor's Degree)
| Course Unit Title | Course Unit Code | Type of Course Unit | Level of Course Unit | Year of Study | Semester | ECTS Credits |
|---|---|---|---|---|---|---|
| Manufacturing Techniques | MKT303 | Compulsory | Bachelor's degree | 3 | Fall | 4 |
Name of Lecturer(s)
Prof. Dr. Aziz Armağan ARICI
Prof. Dr. Cüneyt OYSU
Associate Prof. Dr. Alpay Tamer ERTÜRK
Associate Prof. Dr. Murat MAKARACI
Assistant Prof. Dr. Ersin Asım GÜVEN
Assistant Prof. Dr. Suat KARAKAYA
Assistant Prof. Dr. Serkan ZEREN
Research Assistant Dr. Mustafa Emre AKÇAY
Learning Outcomes of the Course Unit
1) Define manufacturing methods considering foreseen final industrial product specifications.
2) Describe material-product specification-manufacturing
method relations.
3) Construct relations between manufacturing method-quality-cost and environment.
4) Interpret on manufacturing equipment and advancing technology.
5) Describe fundamentals of casting, plastic forming, machining, powder metallurgy, heat treatment, surface treatment and welding technologies.
Program Competencies-Learning Outcomes Relation
| Program Competencies | ||||||||||||
| 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | ||
| Learning Outcomes | ||||||||||||
| 1 | No relation | Low | No relation | Middle | No relation | No relation | Middle | Middle | High | Middle | Middle | |
| 2 | Low | Low | No relation | No relation | No relation | No relation | Middle | Middle | High | Middle | Middle | |
| 3 | No relation | Low | No relation | No relation | No relation | No relation | Low | Middle | Middle | Middle | High | |
| 4 | No relation | No relation | No relation | Middle | No relation | No relation | Middle | Middle | High | No relation | Middle | |
| 5 | Low | Low | No relation | Middle | No relation | No relation | Middle | Middle | High | Middle | Middle | |
Mode of Delivery
Face to Face
Prerequisites and Co-Requisites
None
Recommended Optional Programme Components
n/a
Course Contents
This course covers; overview of modern manufacturing technology; introduction to manufacturing processes, inspection methods and quality; materials and their manufacturing characteristics; description of various conventional and applications in industry: casting, metal forming, forging, extrusion, rolling, joining and welding, EDM, ECM, laser machining, abrasive flow processes; machining processes: turning, milling, drilling, broaching etc., abrasive machining processes. Lab demonstrations and plant tours.
Weekly Schedule
1) Material selection and manufacturing process.2) Fundamentals of casting and casting methods.
3) Fundamentals of metal forming
4) Bulk forming processes: rolling, forging, extrusion.
5) Sheet metal forming processes: bending, drawing and stretching.
6) Fundamentals of machining. Metal removal and mechanical forces. Chip formation. Parameters. Cutting tool materials and cutting fluids.
7) Turning basics. Lathe design and components.
8) Midterm examination/Assessment
9) Fundamentals of the milling operation. Milling machines.
10) Abrasive Machining Processes: Grinding and grinding machines, honing, lapping and free abrasives.
11) Rapid prototyping and digital manufacturing.
12) Joining process fundamentals. Adhesives. Welding types. weldability.
13) Arc welding, oxy-acetylene welding. Welding equipment.
14) Non-traditional methods of manufacture.
15) Microelectronics manufacturing and electronics assembly.
16) Final examination
Recommended or Required Reading
1- DeGarmo's Materials and Processes in Manufacturing, Black, J. T. and Kohser, R. A., 11th Edition, Wiley, 2011.
2- Manufacturing Engineering and Technology, Kalpakjian, S. and Schmid, S. R., 7th Edition, Prentice-Hall, 2013.
3- İmal Usulleri, Adnan Dikicioğlu, Murat Vural, Selahaddin Anık, Birsen Yayınevi, 2006.
Planned Learning Activities and Teaching Methods
1) Lecture
2) Problem Solving
Assessment Methods and Criteria
Contribution of Midterm Examination to Course Grade |
40% |
|---|---|
Contribution of Final Examination to Course Grade |
60% |
Total |
100% |
Language of Instruction
Turkish
Work Placement(s)
Not Required