Manufacturing Process
Energy Systems Engineering
Faculty of Technology
First Cycle (Bachelor's Degree)
| Course Unit Title | Course Unit Code | Type of Course Unit | Level of Course Unit | Year of Study | Semester | ECTS Credits |
|---|---|---|---|---|---|---|
| Manufacturing Process | TKN111 | Compulsory | Bachelor's degree | 1 | Fall | 4 |
Name of Lecturer(s)
Prof. Dr. Mehmet UÇAR
Assistant Prof. Dr. Serkan AKTAŞ
Assistant Prof. Dr. Muharrem EYİDOĞAN
Learning Outcomes of the Course Unit
1) Determines manufacturing operations, including
their capabilities, limitations, and how to design
for lowest cost. Be able to insight into how
designers influence manufacturing schedule and
cost. Be able to, how to analyze products and be
able to improve their manufacturability and lower
costs.
2) Determines and evaluate, the relationship between
customer desires, functional requirements, product
materials, product design, and manufacturing
process selection. Be able to examine a product
and determine how it was manufactured and why.
3) Be able to explain the importance of humanfactors in manufacturing and assembly, and how it
relates to design. Be able to put into effect, how
and why value stream analysis is used to lower
manufacturing costs.
4) Able to analyze the advantages and disadvantages
of manufacturing automation. Determine the
advantages and disadvantages of discrete-event
simulation and how it is used to reduce
manufacturing costs.
Program Competencies-Learning Outcomes Relation
| Program Competencies | |||||||||||||||||||||||||||||||
| 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 | 16 | 17 | 18 | 19 | 20 | 21 | 22 | 23 | 24 | 25 | 26 | 27 | 28 | 29 | 30 | ||
| Learning Outcomes | |||||||||||||||||||||||||||||||
| 1 | Middle | No relation | Middle | Low | Low | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | |
| 2 | Middle | Middle | Low | Low | Low | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | |
| 3 | No relation | No relation | Middle | Middle | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | |
| 4 | High | Low | Middle | Middle | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | No relation | |
Mode of Delivery
Face to Face
Prerequisites and Co-Requisites
None
Recommended Optional Programme Components
Not Required
Course Contents
Understanding Manufacturing and Fundamental approaches of manufacturing. Specification of base tools. Measurement technology and using of measurement tolls and devices. Chip removal theory and technology, Machine Tools and Mechanism, classification, cutting tool, tool material, cutting fluid. Precision Machining: grinding, internal and external surface grinding, centerless grinding designation and selection of grinding wheel, honing, reaming, lapping, polishing etc. Metal Casting: approach, steps, pattern, molding, gate and riser, melt treatment, solidification, casting. Metal Casting Processes: sand mold, shell mold, permanent mold casting, casting defect and their remedy. Joining: approach, need, weldability of metals, principle of fusion welding, gas welding, arc welding common arc welding processes, resistance welding, solidification of weld, weld discontinuities and their remedy. Resistance spot welding, solid state welding, solidification of weld, weld discontinuities and their remedy. Forming: hot and cold forming, rolling, forging, extrusion, drawing, sheet metal forming, press, dies, types of dies and die set sheet metal operations punching. Forging technology. Unconventional manufacturing process; Limitation of conventional manufacturing processes, need of unconventional manufacturing process and its classification. Principle and working and applications of electro–discharge machining, electrochemical machining, ultrasonic machining. Principle and working and applications of abrasive water jet cutting, laser cutting and machining, plasma cutting ect. Principle and working and applications of unconventional welding processes such as laser beam welding, electron beam welding, ultrasonic welding, plasma arc welding.
Recommended or Required Reading
Planned Learning Activities and Teaching Methods
Assessment Methods and Criteria
Language of Instruction
Turkish
Work Placement(s)
Not Required