| Course Unit Title | Course Unit Code | Type of Course Unit | Level of Course Unit | Year of Study | Semester | ECTS Credits |
|---|---|---|---|---|---|---|
| Tool Materials | MMK590 | Elective | Master's degree | 1 | Spring | 10 |
Name of Lecturer(s)
Prof. Dr. Aziz Armağan ARICI
Prof. Dr. Erdinç KALUÇ
Assistant Prof. Dr. Sinan YILMAZ
Learning Outcomes of the Course Unit
1) Theory, basic concepts, history, machining methods, importance of machining.
2) To have knowledge about cutting tool types, manufacturing parameters, surface quality and dimensional accuracy in machining
3) To have knowledge about cutting tool materials and new approaches in design criteria
4) To have knowledge about the latest developments in cutting tool materials and the machining capability of advanced engineering materials.
Program Competencies-Learning Outcomes Relation
| Program Competencies | ||||||||||||||
| 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | ||
| Learning Outcomes | ||||||||||||||
| 1 | No relation | Middle | Middle | High | High | Middle | Middle | Middle | High | High | Middle | Middle | Middle | |
| 2 | Middle | Middle | High | Low | Low | Middle | High | Middle | Middle | Middle | High | High | Low | |
| 3 | High | Middle | Middle | Middle | High | Low | Low | High | Middle | Middle | Middle | High | Middle | |
| 4 | Middle | High | Low | Middle | Middle | Middle | Low | Low | High | High | Middle | Low | Middle | |
Mode of Delivery
Face to Face
Prerequisites and Co-Requisites
None
Recommended Optional Programme Components
Engineering Materials
Course Contents
Selection of cutting tools for the machining of titanium and its alloys and composite materials used in advanced engineering applications. Cutting tool materials used in machining of aluminum and its alloys. Machining of hard materials. Machining of metal and polymer matrix composites. Cutting tools used in modern machining methods. Fundamentals of high speed and precision machining. Cutting tool vibration and cutting dynamics. Measurement and surface quality in machining.
Weekly Schedule
1) Theory, basic concepts, history, machining methods, importance of machining.2) Selection of cutting tools for high performance machining.
3) Machining of stainless steels; types of stainless steel, machinability of stainless steel, cutting tool materials used.
4) Machining of superalloys; superalloy types and properties, cutting tool materials used.
5) Machining of hard materials; What is hard metal, what are the types of hard metal, cutting tool materials, cutting mechanics and chip formation.
6) Machining of titanium and its alloys; cutting tools and machining parameters.
7) Machining of aluminum and magnesium; cutting tools and machining parameters.
8) Machining of polymer composites, definition of composite material, properties, cutting tools and machining parameters.
9) ara sınav
10) Machining of metal matrix composites; cutting tools and machining parameters.
11) Micro and nano machining of engineering materials.
12) Electro discharge method, introduction, and basic definitions, cutting tool components.
13) Cutting tools used in gear wheel manufacturing.
14) Student presentations and discussion
15) Student presentations and discussion
16) final
Recommended or Required Reading
Planned Learning Activities and Teaching Methods
1) Lecture
2) Lecture
3) Question-Answer
4) Question-Answer
5) Discussion
6) Discussion
7) Drill and Practice
8) Drill and Practice
9) Self Study
10) Project Based Learning
11) Project Based Learning
Assessment Methods and Criteria
Contribution of Semester Studies to Course Grade |
40% |
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Contribution of Final Examination to Course Grade |
60% |
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Total | 100% | ||||||||||||||
Language of Instruction
Turkish
Work Placement(s)
Not Required