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Plastic Deformation Based Manufacturing Methods In The Automotive Industry

Automotive Engineering

Institute of Natural and Applied Sciences
Second Cycle (Master's Degree)
Course Unit Title Course Unit Code Type of Course Unit Level of Course Unit Year of Study Semester ECTS Credits
Plastic Deformation Based Manufacturing Methods In The Automotive Industry OTM541 Elective Master's degree 1 Fall 8

Name of Lecturer(s)

Associate Prof. Dr. Egemen AVCU
Research Assistant UĞUR ÖZEL

Learning Outcomes of the Course Unit

1) Physical mechanisms of plastic deformation and mechanics and mechanical behavior of engineering materials (teaching concepts such as yield criterion, isotropy, anisotropy, ductility, hardening, toughness, etc.)
2) Investigation of plastic deformation mechanisms in metals in crystal structure (dislocation movements, grain boundary movements, etc.
3) Examination of strengthening mechanisms in engineering materials (deformation hardening, grain boundary hardening, etc.)
4) Introducing conventional bulk and sheet metal forming methods
5) Classification and examination of plastic deformation-based advanced manufacturing methods
6) Providing information on damage analysis and ductile fracture in metals in plastic deformation-based manufacturing

Program Competencies-Learning Outcomes Relation

  Program Competencies
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
Learning Outcomes
1 Middle No relation High No relation No relation No relation High No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation Low No relation
2 Middle No relation Middle No relation No relation No relation High No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation Low No relation
3 High No relation High No relation No relation No relation High No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation
4 Middle No relation Low No relation No relation No relation High No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation Low No relation
5 High No relation Middle No relation No relation No relation High No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation
6 Middle No relation High No relation No relation No relation High No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation No relation Low No relation

Mode of Delivery

Face to Face

Prerequisites and Co-Requisites

None

Recommended Optional Programme Components

Not Required

Course Contents

1. Introduction to plastic deformation-based manufacturing (physical mechanisms of deformation) 2. Mechanical behavior of engineering metals 3. Investigation of deformation mechanisms in crystal structure in plastic deformationbased manufacturing and the effects of metallurgical factors on plastic deformation 4. Strengthening mechanisms in metals 5. Conventional plastic deformation-based manufacturing methods (forging, rolling, extrusion, drawing, and sheet metal forming) 6. Plastic deformation-based advanced manufacturing methods (hydroforming, isostatic pressing, severe-plastic-deformation processes, incremental sheet forming, forming metal matrix composites, ball forging, electromagnetic forming, hot stamping, and others) 7. Important factors in plastic deformation-based manufacturing (properties of processed materials, properties of equipment used, process parameters) 8. The formation of macro- and micro- defects in plastic deformation-based manufacturing 9. Damage analysis and ductile fracture in metals 10. Future trends in plastic deformation-based manufacturing 11. Scientific and technological challenges in deformation-based manufacturing.

Recommended or Required Reading

Planned Learning Activities and Teaching Methods



Assessment Methods and Criteria

Language of Instruction

Turkish

Work Placement(s)

Not Required